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Foam Cut to Size & Shape

Foam Cut to Size - Next Day Delivery

With over 25 standard foam cut to size shapes to choose from and a full custom bespoke service, GB Foam Direct offers a full solution for your custom foam needs.

As the UK’s longest-established foam supplier since 1976, we offer top-quality foam products at competitive prices.

 

All of our foam is available for next-working-day delivery, making us the fastest foam-cutting service in the UK.

USE CODE SAVE15 FOR 15% OFF & GET FREE ZONE 1 DELIVERY OVER £100.

Foam Cut To Size Step 1

Select Foam Shape

1. Select Foam Shape Below

Choose from the wide selection of foam shapes below. If you require assistance, please contact us. Our foam specialists are on hand to guide you through our 5 step foam cut to size service.

How to Order Foam Cut-to-Size

Our custom-size foam ordering process is as seamless as it gets. In just five simple steps, you’ll be able to select and order your perfect cut-to-size and shape foam for any need. Here’s how to do it:

Select Foam Shape

1. Select Foam Shape

Start by selecting your ideal foam shape. You can choose from our 25 default foam shapes or select a custom shape for bespoke designs.

Measure Foam Cushions

2. Measure & Enter Size

Carefully measure your current cushions and enter the size in mm, cm or inches.

Select Foam Type

3. Select Foam Type

We stock many unique grades of foam, from high density foam to luxury memory foam. Be sure to select the foam grade that best suits your specific needs.

Foam Additions

4. Choose Additions

We offer numerous options for additions. For example, when ordering your replacement sofa cushions, we recommend adding a dacron or stockinette to make it easier to slip into the original cover of your new cushions.

Place Your Foam Order

5. Place Your Order – For Next Day Delivery!

Once you choose your shape, size, grade and additions, we’ll provide you with a tailored quote. From there, all that’s left is to finish your order! All orders placed before 11:00 am will be despatched for next working day delivery as standard.

Bespoke Foam Cutting Service

Our custom foam cutting service is perfect for any project! With over 45 years of experience in the foam and upholstery industry, we have worked with many amazing clients from all over the world. We can cut anything from sofa foam cushions to foam mattresses for campervans.

If you are after something special, contact us today and we will help you create anything you can think of from our diverse range of foam grades.

Upholstery Foam

We provide top-quality and custom-cut foam for furniture upholstery, ensuring comfort and durability.

Acoustic Foam

Our specialised foam panels can improve sound quality by reducing echoes and background noise.

Memory Foam

Our high-end memory foam contours to body shape for personalised comfort and support.

Sofa Cushion Foam

Discover high-quality foam tailored for sofa cushions, offering enhanced support and comfort.

Foam Padding

We offer versatile foam padding for various applications, providing exceptional cushioning and protection.

Outdoor Cushion Foam

Order exclusive QuickDry foam cut to size for outdoor garden furniture cushions, boat seating and more.

Packaging Foam

Protect your items when shipping and handling with our reliable cut to size foam solutions.

Bench Cushions

Buy tailored foam for bench cushions, providing comfortable and supportive seating solutions for indoor and outdoor use.

Caravan Foam

We offer custom-cut cushions and foam for caravan seating and sleeping areas, enhancing comfort on the road.

Why Choose GB Foam For Your Foam Cut To Size?

GB Foam Direct Factory - Foam Cut To Size  

Our factory is equipped with the latest CNC cutting technology and a team of the industry's most talented freehand foam cutters. We’re committed to thorough attention to detail and quality control.

For us, no job is too big or too small; we offer the same exceptional service and delivery whether you're a retail customer ordering one piece from home or a large manufacturer ordering daily.

40 Years In BUsiness

GB Foam have been offering foam cut to size from our factory since 1976.

Hand Made In The UK

We employ the most talented freehand foam cutters in the industry.

ISO 9001 Quality

Our team work to the ISO 9001 quality standards to guarantee only the best

Super Fast Delivery

All orders placed before 11:00am will be despatched for next working day delivery

5 Year Guarantee

Our foam comes with a 5 year guarantee against faults in manufacture.

Flame Retardant

Our entire range of foam exceed UK safety and flammability standards.

Buy Foam Cut to Size & Shape the Right Way

Buy Foam Cut To Size

Our foam-cutting services cater to your unique needs and requirements. The possibilities truly are endless. We can create bespoke cut foam for any application or purpose. Why not take a look at our wide variety of foam shape templates for inspiration? Alternatively, if you can’t find what it is you’re looking for we also have a custom foam shape option.

It doesn’t have to be difficult to purchase cut to size foam. With GB Foam Direct, it’s simple! Just follow the five simple steps outlined above. When you choose to buy from GB Foam Direct, you’re also choosing accuracy, reliability, efficiency and quality.

Do you have any further questions regarding our foam-cutting services?

Feel free to contact us. We’re at the office Monday through Thursday from 9:30 AM to 4 PM and Friday from 9:30 AM to 3 PM. Just fill out our contact form, and a member of our team will respond as soon as possible.

 

Foam Cut to Size FAQs

Why should I buy cut-to-size foam?

Why do people buy custom-cut foam in general? There are too many purposes to list them all. You could be choosing to upgrade your sofa and put an end to the wrath of saggy fibre-filled cushions.

Alternatively, you may be in the market for some brand-new boat cushions or even a bespoke campervan mattress. Whatever your needs are, we’re always more than happy to help. If you need some advice and can’t find it here, all you need to do is get in touch.

What types of foam do you offer for custom cutting?

We provide our customers with a wide range of the highest-quality foam types, all available for custom-cutting. Our most popular options include high-density foam, acoustic foam, memory foam, luxury sofa foam, average foam, and packaging foam.

How do I measure the correct size and shape for my foam needs?

If you’re refilling a cushion cover, for accurate measurements, it’s best to measure sizes from your existing covers rather than the old foam or filling as this can become misshapen over time.

Measure your covers from corner to corner along the seams, pulling the cover taut to ensure a good fit. Always measure both the front and back of each cover, as some cushions can vary in width from front to back. When measuring the depth of a cushion, do so from seam to seam. If your cover has a piped edge, measure between the piping. You can also consult our full cushion measuring guide for further details or contact our team for any help with your order.

What is the turnaround time for custom foam orders?

GB Foam Direct offers the fastest foam-cutting service in the UK. For orders placed before 11 am from Monday to Friday, we offer a next working day delivery service in select areas of the UK. If you need the best turnaround time for your custom foam order, choose GB Foam Direct! We even offer Saturday delivery and allow the option to choose a preferred delivery date.

How much does a custom cut-to-size foam cost?

With just a few details, our website can provide you with a tailored quote that factors in the type of foam you need, its shape and size, and any other additions. We regularly monitor our pricing to ensure that you’re receiving a superior service at an incredible price.

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